PERFECAST NYLON-6 also called Monomer Cast Nylon-6/ Mono-Cast Nylon-6/ MC Nylon/ Cast Polyamide/ PA-6-G is superior to Extruded Polyamide-6 PA-66 with following features:
Better mechanical stability
Lower water absorption
Better creep resistance
Better dimensional stability
Higher wear resistance
Very good sliding properties mean that PERFECAST PA-6-G is the classical slider material for highly loaded machine components. Among these are bearing bushes, slider pads, guide pads as well as gears and sprockets. Because of the low coefficient of friction only an initial lubrication is generally needed. Often lubrication can be dispensed with altogether.
High wear resistance at low and medium speeds, in particular under rough conditions (e.g. dust or sand contamination in the bearings) are further characteristics of PERFECAST PA-6-G as a sliding material for bearings. Contrary to conventional bearing materials such as cast iron, steel or bronze a much longer running life can be achieved under rough conditions.
Good damping properties for the reduction of vibration and noise, particularly in the case of wire rope and conveyor rollers are of particular interest. PERFECAST PA-6-G reduces vibration which is transferred from metallic rollers to shafts, bearings and machine frames. In the same way, use of friction bearings of PERFECAST PA-6-G allows reduction of the vibration affecting the machine frame. This way the life of machines and their parts can be extended. Furthermore a contribution is made to lowering machine noise.
Low specific weight of PERFECAST PA-6-G reduces component weight compared to that of metallic materials. This is of particular interest where parts rotate and centrifugal force is generated. This is considerably reduced due to the lower weight, and also reduces the associated unbalances and vibrations. The greatly reduced weight often reduces even the required drive power. Furthermore, handling and assembly of large parts is made much easier.
Good machining, dimensional stability, low residual stress in PERFECAST PA-6-G allows production of complex engineered components and application in all design areas. Machining can be performed with standard tools and conventional machines for wood and metal working. High feed and cutting speeds promote cost-effective production.
Custom Mill Shape
Custom sizes of rod, sheet, plates, strips, blocks, tubular bar, pipes, discs, rings, rectangular bars
Limitless size availability
Lowest cost tooling of any process
Near Net Shapes
Castings of close to finish dimensions, supplied sufficiently over size for finish machining
Minimal machining required
Can cast non-critical dimensions
Most efficient use of material
Cast to Size
Casting the parts to complete or nearly finished dimensions
Parts may require no machining, or machining only on critical dimensions
Minimal or no finish machining required
Economical on moderate run sizes
Quantities of 1,000 or more per year, or parts that cannot be injection molded due to high tooling cost, geometry, or size
Owing to our experienced and highly qualified team of professionals, we are providing Cast Nylon Rods. Offered rods are manufactured using superior grade material keeping in mind the industry norms. Along with that, customers can avail these rods & sheets in different sizes and other related specifications in order to meet the varied requirements of customers.
• Strong design
• Industry proven finish
• Elevated durability
Our PERFECAST PA-6-G stock-shapes and custom casting applications are based upon their performance, and hence display their presence in almost all industries with excellent substitute to ferrous and non-ferrous metals.
Die Wear Plates
Low Friction Wear Pads
Coupling Center Blocks
Roller Coaster Wheels
Racks and pinions
Pipe Hose Clamps